Do not use sheet metal or galvanized sheet metal for it it is not design or made for the propane gril you have.
Gas grill not made of sheet metal.
2 slide in a slide in grill combines a drop in grill with a specially designed cart for installation in between masonry walls in an outdoor kitchen.
Carbon steel expanded is only.
Plain sheet metal or aluminum won t gas you.
Stainless steel is the preferred material for professional cooking equipment and the most expensive but not all stainless steel is created equally.
It may end up causing warping twisting or even melting thin areas on expanded metal.
Plus the frame is made of sturdy welded beams not folded sheet metal like many grills in its price range.
This provides extra strength and rigidity for the expanded sheet.
You can choice material sheet thickness hole patterns pitch and sheet sizes or roll width and length.
Galvanizing is done with zinc an important nutrient not a toxic hazard but it is not made for what you propose and will probably not last get the.
If you re in for a more serious project check out this cinder block dual grill and smoker or some of these excellent brick grills.
As the galvanizing finish burns off it releases toxic gases.
Going to be hard to get it burnt off all the edges and another thing to consider is how hot you will have to get the metal to burn it off.
Galvanized is not a good choice.
The ss metal ought to remain cooler than deflectors 1 above the flames.
Aluminum other materials also offered.
One thing to watch for is not just the body but also the frame.
Could also use an old cookie baking sheet designed for kitchen ovens but don t have one to spare.
Powder coated or chromed expanded metal grill for car grilles.
Some guys have used aluminum flashing.
The main body of the grill is usually made from cast aluminum sheet metal cast iron or stainless steel.
Materials mainly are aluminum available in black powder coated or polished chrome resistance to corrosion.
Why do that just buy a replacement part for it.
Lowe s home depot ace etc.
Also it prevents any sausages or corn from rolling off the grate.
While it doesn t eliminate the risk of fumes the lower temp ought to reduce the risk.
Sam s 32 inch stainless gas grill it was free top.
Expanded metal grill is made from expanded metal sheet which is manufactured not many wires but a single piece of metal.
Papa tom deputy posts.